Metallization of Porous Polyethylene Using a Wire-Arc Spray Process for Heat Transfer Applications

نویسندگان

چکیده

Metallization of polyethylene (PE) using thermal spray techniques has proved difficult due to its low melting point and softness. In this study, metallic coatings were applied on porous substrates a twin wire-arc process. Commercially available sheets, 3 mm in thickness, used as substrates. Copper (Cu), aluminum (Al), zinc (Zn) successfully deposited the polymer, without prior surface preparation, form with thickness about 400 µm. Coating morphology cross-sections examined scanning electron microscope. Individual metal splats non-porous observed study differences bonding mechanisms. The adhesion strength electrical resistivity PE evaluated. It was found that bond all three be higher than ultimate fracture porous. These results suggest porosity polymer helps overcome challenges metallizing provides significant reduction weight polymer. Therefore, these properties aided fabricating an extremely lightweight, composite material potential use management applications.

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ژورنال

عنوان ژورنال: Journal of Thermal Spray Technology

سال: 2021

ISSN: ['1059-9630', '1544-1016']

DOI: https://doi.org/10.1007/s11666-020-01119-1